Model your project savings and peak-demand reduction
Calculate ROI Malaysia Industrial Parks Feasibility
Industrial Park Peak Shaving
MD charge reduction & BESS
Eliminate high TNB Maximum Demand penalties across Malaysia's leading manufacturing hubs. We have mapped 4,176 facilities in Batu Kawan, Senai, Kulim, and Selangor to deliver pre-engineered, GITA-ready BESS systems.
Our Active Mapped Industrial Hubs
Select your factory location below to configure the localized peak shaving simulator.
Interactive Technology Walkthrough
How Trexon Peak Shaving Defeats Maximum Demand
Experience the automated energy cycle. Check the live schematic below to see how our Energy Management System (EMS) coordinates the BESS battery storage with the TNB grid to clip peak charges.
SYSTEM SIMULATOR LIVE
LOAD PROFILE: BKIP SEMICONDUCTOR SHIFTEst. Peak: 325 kW
TNB GRID
ACTIVE OFFSET
Capped at 211 kW
BESS SYSTEM
DISCHARGING
Shaving 114 kW
SOLAR ARRAY
OFFSET MODE
Reducing Grid Draw
YOUR FACTORY
PEAK DRAW SHIFT
Spike Prevented
Off-Peak Recharge (00:00 - 07:00)
The battery charges at a highly-discounted off-peak rate (e.g. 21.90 sen/kWh), preparing the reservoir of energy for daily production runs.
Peak Shaving (10:00 - 16:00)
During peak tariff windows, the Energy Management System (EMS) releases energy from the battery, cutting MD spikes by up to 35% instantly.
Modular BESS Technical Schematic
Trexon pre-engineers liquid-cooled Lithium-Iron-Phosphate (LFP) containers tailored for Malaysia's heat profile. Features integrated thermal run-away safety modules.
Vertex AI Pro RenderingThermal ProtectionLiquid-Cooled IP55
Battery ChemistryLFP (Lithium Iron Phosphate)
Fire Safety SystemNFPA 855 Compliant Aerogel
Live ROI Calculator
Batu Kawan Industrial Park
Default settings loaded based on local Semiconductors & Medical Technology operations.
RM 65,000
RM 20kRM 260kRM 500k+
Primary Grid Tariff:E1/E2 (Medium Voltage)
Peak Demand Model:~325 kW
Target MD Shaving Rate:35% Reduction
Recommended Storage Configuration114 kW / 228 kWh
Sized specifically for Batu Kawan Industrial Park's typical production shifts.
Est. Monthly MD + Arbitrage SavingsRM 4,835 /mo
RM 58,017 saved annually.
Estimated CAPEX Investment:RM 307,800
GITA Green Tax Allowance (60% allowance @ 24% tax):- RM 44,323
Net Adjusted Capital Expenditure:RM 263,477
Estimated Payback Period: 4.5 Years
*Savings calculations use unbundled TNB tariff parameters for medium-voltage industrial consumers. Project qualification for GITA requires MIDA filing before December 31, 2026.
Request Custom AuditProven Results Across Mapped Parks
How Trexon is driving actual energy cost cuts and grid security for factories in key manufacturing zones.
Pasir Gudang, Johor
Heavy Chemical Processing
RM 240,000 Annual SavingsInstalled a 100 kWp solar + 150 kWh BESS hybrid system. Shaved peak loads by 34%, protecting reactor controls from grid sags and cutting monthly bills from RM25K to RM5K.
Shah Alam, Selangor
Plastic Molding Facility
RM 20,000 Monthly SavingsRooftop outfitting of 40,000 sq ft factory under the NEM NOVA scheme. Shifting injection molding startup schedules to battery discharge hours eliminated maximum demand tariff penalties.
Batu Kawan, Penang
E&E Assembly Line
99.99% Operational UptimeIntegrated a 250 kWh modular LFP BESS in backup UPS mode. Handled 7 brief grid voltage flickers seamlessly in one quarter, preserving sensitive semiconductor pick-and-place equipment.
FAQ: Industrial Park BESS
What is the typical BESS payback period in a high-voltage park like Kulim?
For large factories operating under high-voltage Tariff E3 in Kulim Hi-Tech Park, payback ranges between 4.0 and 5.0 years. High-voltage installations consume energy at massive scales, meaning maximum demand charges are highly penalized. Combined with a 100% GITA tax deduction, the post-tax payback can shorten to under 3 years.
How does the JS-SEZ priority in Senai affect green incentives?
Senai Airport City factories qualify for special fast-track approvals and localized incentives under the Johor-Singapore Special Economic Zone (JS-SEZ) framework. In addition to national GITA incentives, companies can benefit from corporate green financing arrangements from participating Singaporean and Malaysian banking consortiums.
What is the physical footprint of a 500 kWh battery system?
A standard 250kW / 500kWh BESS system consists of a single IP55-rated container cabinet measuring roughly 2.2 meters in height, 1.8 meters in width, and 1.5 meters in depth. It requires a simple concrete foundation pad next to your substation or primary electrical room, taking up less than 5 square meters of land.
Commercial Solar
Ready to Reduce Your Energy Costs?
Request a commercial solar assessment. Our B2B team will review the submitted project details during business hours.
- Custom system design for your business
- ROI analysis based on your electricity usage
- Flexible financing: PPA, IPP, bank loans
- Solar ATAP, TNB and ST documentation support