Model your project savings and peak-demand reduction
Calculate ROICut TNB maximum demand charges, secure backup power, and maximise solar self-consumption with industrial-grade BESS from 100kWh to 10MWh.
Cut TNB maximum demand (MD) charges by
RM6,000–RM22,500/mo
Typical MD saving for a 500kWh peak-shaving BESS — before GITA tax allowance. Industrial systems from RM100,000.
C&I solar + battery storage
The strongest BESS cases combine a high TNB maximum demand charge, a predictable daytime load, and a roof or land area that can support solar. Trexon models the full stack: solar self-consumption, battery dispatch, backup runtime, tax incentive eligibility and operational risk.
Discharge during short demand spikes so factories can lower the recorded monthly peak.
Store excess rooftop solar and use it later instead of depending only on daytime load.
Protect production lines, cold rooms, servers and automation from short grid events.
Compare CAPEX, PPA, tax incentives and phased deployment before the board decision.
A Battery Energy Storage System (BESS) is a large-scale rechargeable battery installation designed for commercial and industrial use. Unlike home batteries (10-30kWh), industrial BESS systems range from 100kWh to 10MWh and are engineered for daily deep-cycle operation over a 10-15 year lifespan.
In Malaysia, BESS is most commonly deployed for peak shaving (reducing TNB Maximum Demand charges), backup power continuity, and pairing with solar to maximise self-consumption beyond daylight hours.
Cut MD charges
Continuity during outages
Store and use later
Buy cheap, use during peak
A BESS system operates automatically, charging when electricity is cheap or available from solar, and discharging intelligently to reduce peak demand or supply backup power.
BESS charges overnight using cheaper off-peak TNB tariff rates, or during solar production hours when panels exceed building load.
The energy management system (EMS) continuously monitors your building's power demand against programmed thresholds.
When demand approaches your MD threshold, the BESS automatically injects stored power to cap the peak draw from TNB.
Reduced MD recorded by TNB = lower MD charge. Energy arbitrage also reduces kWh costs if off-peak rates are utilised.

Technical due diligence
BESS is not a plug-and-play add-on for C&I sites. The business case only works when the battery dispatch strategy, electrical integration, fire safety plan and approval route are designed together.
Request a C&I storage assessment12-month TNB bill and MD profile
Half-hourly load data where available
MDB, transformer and protection capacity
Solar ATAP or self-consumption design
Export control and EMS requirements
Fire access, ventilation and battery location
Backup load priority list and runtime target
GITA/GITE eligibility and documentation path
The most common BESS application in Malaysia. Industrial E-tariff consumers pay RM30-45 per kW of maximum demand per month. A 500kWh BESS can reduce MD by 200-500kW, saving RM6,000-RM22,500/month on MD charges alone.
Configure BESS to power critical loads during TNB outages — data servers, production lines, cold storage. Eliminates the need for diesel generators for short-duration outages (2-4 hours). Cleaner, quieter, lower maintenance.
Store excess solar generation that would otherwise be lost (zero-export SARE systems) or curtailed. Discharge stored solar energy during evening peak hours when rates are highest. Increases solar self-consumption from 60% to 90%+.
Charge during off-peak (midnight-7am) at lower kWh rates and discharge during peak periods (8am-10pm) at higher rates. In future Time-of-Use tariff structures, arbitrage potential will increase significantly.
Industrial BESS and residential home batteries serve fundamentally different roles. Here is how they compare.
| Feature | Industrial BESS | Home Battery (Powerwall / LUNA) |
|---|---|---|
| Capacity Range | 100kWh to 10MWh+ | 10 to 30kWh |
| Target User | Factories, data centres, malls | Residential, small offices |
| Primary Use Case | Peak shaving, MD reduction | Backup power, solar storage |
| Chemistry | LFP (industrial grade) | LFP or NMC |
| Cycle Life | 4,000-6,000 cycles | 3,000-4,000 cycles |
| System Voltage | 400-1,000V DC bus | 48V nominal |
| Grid Connection | MV or LV, dedicated inverter | Single-phase or 3-phase LV |
| Typical Payback | 4-6 years (peak shaving) | 8-12 years (residential) |
| Maintenance | Quarterly BMS checks, annual service | Minimal, app-monitored |
BESS capacity is matched to your facility's peak demand profile. The table below shows indicative sizing and savings for peak shaving applications.
| Facility Size | BESS Capacity | MD Reduction | Est. Annual Savings | Approx. Payback |
|---|---|---|---|---|
| Medium Factory (500kW MD) | 250kWh / 250kW | 100-200kW | RM 50,000-90,000 | 5-6 years |
| Large Factory (1,000kW MD) | 500kWh / 500kW | 200-400kW | RM 100,000-180,000 | 4-5 years |
| Data Centre / Mall (2MW MD) | 1MWh / 1MW | 400-800kW | RM 200,000-360,000 | 4-5 years |
| Industrial Estate (5MW MD) | 2-4MWh / 2MW | 800-1,600kW | RM 400,000-700,000 | 4-6 years |
*Savings based on MD charge of RM38/kW/month. Actual results depend on load profile, discharge strategy, and tariff category. Indicative only.
Industrial BESS for peak shaving typically delivers a 4-6 year payback in Malaysia — significantly faster than residential battery storage — due to the high cost of MD charges on commercial tariffs.
For peak shaving on E1/E2/E3 tariffs with MD charges of RM30-45/kW/month
Internal rate of return for well-designed BESS projects with GITA tax benefits
LFP batteries with 4,000+ cycle life and 80% capacity retention at end of warranty
A BESS is a large-scale rechargeable battery installation — typically using lithium iron phosphate (LFP) cells — that stores electrical energy for later use. Industrial BESS systems range from 100kWh to several MWh in capacity. They are used for peak shaving, backup power, demand management, and integrating renewable energy on-site.
TNB bills commercial and industrial consumers a Maximum Demand (MD) charge based on the highest 30-minute average power draw in a billing month. A BESS system detects when demand is approaching the MD threshold and automatically discharges to cap the peak, reducing the recorded MD and the associated charge — often RM30 to RM45 per kW per month.
For industrial consumers with MD charges above RM30/kW/month, payback periods of 4 to 6 years are typical when BESS is used primarily for peak shaving. Combining BESS with on-site solar (solar+storage) can improve returns further by maximising self-consumption and reducing grid dependency during evening peak periods.
Trexon specifies lithium iron phosphate (LFP / LiFePO4) chemistry for all industrial BESS installations. LFP is the industry standard for stationary storage due to its superior thermal stability, 4,000+ cycle life, and absence of cobalt — making it safer and more sustainable than NMC alternatives.
Yes. BESS systems can be configured in UPS (Uninterruptible Power Supply) or grid-forming backup mode. During a grid outage, the BESS can supply designated critical loads — such as data servers, production lines, or lighting — for several hours depending on capacity and load size. A transfer switch is required for seamless switchover.
Battery energy storage systems installed in conjunction with renewable energy or for demand management purposes may qualify for GITA (Green Investment Tax Allowance) or GITE (Green Income Tax Exemption) under the Malaysian Green Technology Tax Incentive scheme. Eligibility depends on the final system use case, equipment certification and application approval by the relevant authorities.
Yes. Commercial and industrial solar projects can be designed with BESS to increase self-consumption, reduce export exposure, manage MD charges and provide critical-load backup. Trexon models solar-only, BESS-only and solar-plus-storage scenarios before recommending the final architecture.
Approval requirements depend on the connection point, voltage level, export control design, fire safety layout and whether the BESS operates behind the meter or as part of a larger energy project. Trexon checks the technical submission path before procurement so the system remains compliant.
Sizing starts with at least 12 months of half-hourly or interval load data. A typical first-pass design targets the short-duration spikes that create MD charges, then validates battery power, energy capacity, daily cycles and ROI against the facility tariff.
Create your free Deal Room, then upload up to 12 months of TNB bills. Our B2B team will compare solar-only, BESS-only and solar-plus-storage scenarios using your actual Maximum Demand profile.
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