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RP4 Tariff Restructuring Active: Effective Jul 2025 — Dec 2027. Review your bill now.
Industrial Cost Reduction Report — RP4 Framework

TNB Tariff RP4:
Your Factory's RM89.27/kW
Problem.

Under TNB's Regulatory Period 4 tariff restructuring (effective July 2025), the Maximum Demand charge for Tariff E2 industrial users has risen to RM89.27/kW. For a typical 500kW factory, that is RM44,635 per month in fixed demand charges — before consuming a single kWh. Solar peak shaving cuts this by RM26,781–35,708 monthly.

Updated March 14, 2026 16 min read For: Plant Managers, CFOs, Facility Engineers
RP4 Key Figures
Commercial Blended Rate
45.62 sen/kWh
effective Jul 2025 baseline
E2 MD Charge (new)
RM89.27/kW
up from RM75.61/kW in RP3
ICPT Surcharge (H1 2026)
3.70 sen/kWh
commercial rate
Peak Energy Rate (E2)
52.00 sen/kWh
8am–10pm weekdays
MD Savings (500 kWp solar)
RM26,781–35,708
per month (300–400 kW offset)

01Current TNB Commercial Rate: 45.62 sen/kWh

The 45.62 sen/kWh figure represents the blended commercial energy tariff effective from July 1, 2025 under RP4. However, for Medium Voltage industrial users — the majority of Malaysian factories with demand above 1 MW — the actual cost structure is far more complex and significantly higher during peak hours.

Under RP4, TNB has unbundled the tariff into three distinct cost components. Understanding each component is critical to identifying where solar provides the greatest financial impact.

TNB Tariff Structure — Regulatory Period 4 (Jul 2025 — Dec 2027)
Tariff ComponentRateDescription
Capacity Charge (Generation)4.55 sen/kWhCost to maintain power plant capacity; fixed per unit consumed
Network Charge (Transmission + Distribution)12.85 sen/kWhCost of grid infrastructure — cables, substations, transformers
Energy Charge (Fuel + Variable O&M)28.22 sen/kWhActual fuel cost (coal/gas/LNG); subject to ICPT adjustments
ICPT Surcharge (H1 2026)3.70 sen/kWhFuel cost pass-through; reviewed every 6 months
Blended Total (Commercial)45.62 sen/kWhEffective headline rate for commercial users

Solar impact on unbundled tariffs: Onsite solar generation directly reduces the Energy Charge and ICPT components (fuel-linked). The Capacity Charge and Network Charge are partially retained since you still need grid connection. MD charges (Maximum Demand) are calculated separately from these per-kWh components.

02Medium Voltage Tariff Categories (E1, E2, E3)

TNB's industrial tariffs are structured by voltage level and consumption pattern. Most Malaysian factories with demand between 1–10 MW fall under the Medium Voltage (MV) categories. Understanding which category you are on determines your MD charge exposure.

TariffTypical UserMD Charge (RM/kW)Peak Rate (sen/kWh)Off-Peak Rate
E1 (General MV)SME factories, light industrial, cold storageRM 45.1036.00 sen
E2 (Peak/Off-Peak MV)Medium-large factories with >1MW demandRM 89.2752.00 sen28.60
E3 (High Voltage)Large industrial (steel, cement, semiconductor)RM 37.0030.80 sen22.40

Critical: Tariff E2 has the highest MD charge at RM89.27/kW — 98% higher than E3 and 98% higher than E1. If your factory is on E2 (most factories above 1MW demand are), Maximum Demand reduction is your single largest cost-reduction opportunity.

03Maximum Demand Explained: The RM89.27/kW Penalty

Maximum Demand (MD) is the single most misunderstood item on a Malaysian industrial electricity bill. It is not based on your total consumption — it is based on your peak consumption in any 30-minute window during the billing month.

How TNB Measures Maximum Demand

TNB installs a peak-demand meter that continuously samples your power draw. Every 30 minutes, it records the average kW consumption for that interval. The highest single 30-minute average across the entire month becomes your “Maximum Demand” — and you are billed at RM89.27 for every kW of that peak, for the entire month.

Worked Example: Injection Moulding Factory, Klang
Factory baseline load (overnight)120 kW
Peak machine start-up (10am, 30-min average)560 kW
Average load (rest of day)280 kW
Total energy consumed (24h × 30 days)252,000 kWh
MD Charge (560 kW × RM89.27)RM 49,991/month
Energy Charge (252,000 × 52.00 sen)RM 131,040/month
MD as % of total bill27.6% of bill

Common MD Spike Causes in Malaysian Factories

Machine start-up sequences
Motor inrush current creates 2–5× normal draw for 15–30 min
Air compressor cycling
Compressed air systems often create sharp 30-min demand spikes
Injection moulding heating cycle
Resistance heaters draw peak power during heat-up phase
HVAC system activation
Chiller and cooling tower start-up at shift beginning
Welding and cutting equipment
High-current arc processes with intermittent but extreme peaks
Conveyor system start-up
Static friction load significantly higher than running load

04How Solar Reduces Maximum Demand: 500 kWp Example

A rooftop solar system's peak generation occurs between 10am and 2pm — exactly when most Malaysian factories hit their highest demand periods. The instantaneous solar power output (measured in kW) directly offsets the grid demand recorded by TNB's MD meter.

Daily Load Profile: Before vs. After Solar

Typical 500kW factory on Tariff E2 (8am–6pm operation)

6am7891011121pm23456pm
Previous MD Peak (500kW)
New MD after solar (~180kW saved)
Grid Draw (kW)
Solar Generation (kW)
Old MD Peak
New MD Peak

MD Savings Calculation: 500 kWp Solar System

Factory Maximum Demand (before solar)
500 kW
E2 tariff
Solar Instantaneous Output (peak hours)
300–400 kW
instantaneous power during 10am–2pm
New Effective MD (grid metered)
100–200 kW
net grid demand after solar offset
MD Reduction
300–400 kW
recorded demand reduction
MD Savings per kW (E2 rate)
RM89.27/kW
RP4 E2 tariff rate
Monthly MD Savings
300–400 kW × RM89.27/kW
RM 26,781–35,708
per month
Total Monthly Savings: 500 kWp System on E2 Tariff (Before vs. After Solar)
Cost ComponentBefore SolarAfter SolarMonthly Saving
MD Charge (E2)RM 44,635RM 8,927–17,854RM 26,781–35,708
Peak Energy (52 sen × 55,000 kWh)RM 28,600RM 14,300RM 14,300
Off-Peak Energy (28.6 sen × 50,000 kWh)RM 14,300RM 14,300
ICPT Surcharge (3.70 sen)RM 3,885RM 1,943RM 1,943
Service Tax (8%)RM 7,313RM 3,160RM 4,153
Total Monthly SavingsRM 98,733RM 42,630RM 47,177–56,104

05Peak Shaving with Battery Storage (LFP BESS)

For factories where MD spikes occur outside solar hours — early morning shift start-ups, night shifts, or on overcast days — Lithium Iron Phosphate (LFP) Battery Energy Storage Systems provide deterministic peak shaving. Unlike solar, a battery can guarantee a maximum demand ceiling regardless of weather.

Solar-Only Peak Shaving

Effective during daylight hours (8am–5pm). Malaysia's consistently high irradiance means solar-only achieves 60–80% of maximum theoretical MD reduction.

Lower upfront cost (no battery)
Simpler O&M, longer lifespan
Cloudy days reduce effectiveness
Cannot manage pre-dawn peaks

Solar + LFP Battery

Charges from solar during midday; discharges to shave peaks at any hour. Guarantees a hard MD ceiling, providing certainty to finance teams modeling utility costs.

Deterministic MD ceiling (bankable)
Manages night shift peaks
Off-peak charging arbitrage possible
Higher capex (+RM 350–500/kWh)
BESS Sizing Guide for MD Reduction
MD Reduction TargetBESS Power (kW)BESS Capacity (kWh)Indicative CostMD Savings/mo
100 kW reduction100 kW200 kWhRM 350,000RM 8,927
200 kW reduction200 kW400 kWhRM 680,000RM 17,854
300 kW reduction300 kW600 kWhRM 990,000RM 26,781
500 kW reduction500 kW1,000 kWhRM 1,600,000RM 44,635

06ICPT Surcharge: The Hidden Cost That Solar Eliminates

The Imbalance Cost Pass-Through (ICPT) is a surcharge mechanism introduced by the Energy Commission that allows TNB to pass fuel cost fluctuations — primarily coal and natural gas — directly to consumers. As of H1 2026, the commercial ICPT surcharge is 3.70 sen/kWh, adding RM3,700 per 100,000 kWh consumed.

ICPT Historical Rates (Commercial Category)
PeriodICPT Rate (sen/kWh)Annualized Cost (per 1 GWh)
H2 2024 2.00 senRM 20,000
H1 2025 3.00 senRM 30,000
H2 2025 3.50 senRM 35,000
H1 2026 ← Current3.70 senRM 37,000
Solar's ICPT Immunity

Solar energy has no fuel cost — it is immune to ICPT increases. Every kWh generated by your rooftop solar system displaces one kWh from the grid at the full tariff rate including ICPT. As global coal and LNG prices remain volatile, solar provides a hedge against future ICPT surcharge escalation. If ICPT rises to 5.00 sen/kWh by 2027, your solar-displaced kWhs become proportionally more valuable.

Industrial Energy Insight // Trexon Engineering Team

“The MD charge is the silent killer of Malaysian factory profitability. We have audited over 200 industrial facilities, and in 78% of cases, the factory had never analyzed its 30-minute demand profile. When you see the chart, the opportunity for a 25–35% utility cost reduction through solar peak shaving becomes immediately obvious.”

TE
Trexon Industrial Engineering Team
Trexon Energy — Over 200 Factory Audits Completed

07Frequently Asked Questions

What is TNB Maximum Demand (MD) and how is it calculated?
Maximum Demand (MD) is the highest average power consumption recorded over any single 30-minute interval within a billing month. TNB measures this with a peak-demand meter and bills it at RM89.27/kW under Tariff E2. A factory with a 500kW peak pays RM44,635/month in MD charges alone — regardless of total energy consumed in the rest of the month.
What is the TNB ICPT surcharge and will it increase in future?
ICPT (Imbalance Cost Pass-Through) is a fuel cost adjustment reviewed every 6 months. In H1 2026, commercial users pay an additional 3.70 sen/kWh. It has increased every review period since H2 2023. Solar energy is immune to ICPT since it has zero fuel cost — making solar savings more valuable each time ICPT rises.
How much does a 500 kWp solar system actually reduce my Maximum Demand?
A 500 kWp solar system generates 300–400 kW of instantaneous power during peak solar hours (10am–2pm). Since this is when industrial loads peak, it offsets 300–400 kW of grid demand. At RM89.27/kW under E2, this saves RM26,781–35,708/month in MD charges alone.
What is the difference between Tariff E1, E2, and E3?
E1 (General MV, single rate): MD charge RM45.10/kW, flat energy rate 36.00 sen/kWh. E2 (Peak/Off-Peak MV): MD charge RM89.27/kW — the highest — peak energy 52.00 sen/kWh, off-peak 28.60 sen/kWh. E3 (High Voltage, large industrial): MD charge RM37.00/kW, peak energy 30.80 sen/kWh. Most factories between 1–10 MW demand are on E2.
Do I need battery storage (BESS) for peak shaving, or can solar alone do it?
Solar alone achieves 60–80% of maximum MD reduction during daylight hours, covering most Malaysian factories with a daytime-heavy operation. BESS adds value when: (1) your peak demand occurs at night or early morning, or (2) you want a guaranteed MD ceiling regardless of cloud cover. For most factories, solar-only peak shaving provides the best ROI profile.
Can I check my historical Maximum Demand data before commissioning solar?
Yes. TNB provides 12 months of 30-minute interval data (AMR data) upon request from commercial accounts. Trexon Energy analyzes this data remotely as part of our free Energy Review — we identify your specific MD peak windows and model exactly how solar generation would offset each peak, giving you a precise rather than estimated savings figure.

Get Your Free Remote Energy Review

Upload 12 months of TNB bills. We model your exact MD charge reduction, ICPT savings, and payback period within 48 hours.

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